Cheap And Bulk Quantity T Shirt Manufacturer in Bangladesh
1. First study on yarn prices
Yarn used for fabric manufacture is made by spinning short lengths various types of fibers. Synthetic fibers which have high strength, artificial lusture and fire retardant qualities are blended with natural fibers which have good water absorbance and skin comforting qualities, in different proportions to manufacture yarn for fabric. The most widely used cotton and polyster use.
Basically different type of yarn used for t-shirt manufacturing process :
- 100% cotton ring spun yarn
- Cotton & polyester mixed
- 100% polyester yarn
- For ladies t-shirt cotton, viscose and spandex yarn mixed
Nowadays various kind of manmade yarn use for the sports, t-shirt and gym in Bangladesh t shirt factory or t shirt manufacturer in Bangladesh
In apparel manufacturing process, most of the time the responsibility of calculating the required yarn quantity for any particular order will be on the head of merchandiser where he or she will be provided with the fabric specifications required or else with a sample swatch. In the second case, with the existing fabric, merchandiser needs to work back and identify the fabric details like yarn count, Ends per inch, Picks per inch in woven fabric and Course per inch, Wales per inch in case of knitted fabric. Based on those details, the merchandiser needs to arrive for the yarn requirement for the meter square or unit area of the fabric. This will help the merchandiser to estimate the approximate amount of yarn required for the completion of order. For that, the merchandiser must know the consumption requirement of each garment. The merchandiser needs to estimate the amount of fabric required to produce individual garment including the waste allowance. With that estimated fabric consumption per garment, he or she can measure the amount of fabric (for knitted in kilograms and for woven in meter) required for the order. But in the case of the first situation, the merchandiser’s responsibility increases multi-fold.
Here, merchandiser has to decide :
- The fabric consumption per garment
- The fabric quantity needs to be purchased
- Yarn consumption (in kg) per square meter
- Estimating the process cost like pre-treatment and dying
- Calculating the total fabric cost of the fabric
- Arriving at the fabric cost per garment.
Types of yarn are given below :
Wool, Mohair, Cotton, Cashmere, Angora, Alpaca, Silk, Rayon, Nylon, Polyester
2. T-shirt making cost :
The manufacturing cost for a basic t-shirt stands at around $5 in the USA using a large t-shirt manufacturing company like ‘Real Thread’. But the manufacturing cost for a basic t-shirt stands at around $2 in Asia (T shirt manufacturer in Bangladesh) using one of the big t-shirt manufacturers like Pilot Knit Garment Co, Goldmine Garment Co, or SUPA International Garment Co.
How to calculate the t-shirt manufacturing cost?
- Yarn cost
- Knitting and dying cost
- Printing and embroidery cost
- Making cost
- Finishing cost
- Accessories cost
- Packing cost
If you receive all cost then you will get the actual costing for t-shirt and also you can produce the best t-shirt from t shirt manufacturer in Bangladesh or Bangladesh t shirt supplier garments.
3. Printing process
You will definitely need to print them with multiple designs according to the choice and preferences of your customers. As such, you’ll have to decide on which t-shirt printing method to use.
For starters, different methods of printing t-shirts have different efficiencies, so one method might be suitable for ten t-shirts but almost useless when it comes to printing a hundred t-shirts. Again, each method may be suited for certain fabrics but totally unsuitable for others.
You’ll have to think how many colors will be going into each model before settling on a printing method because not all methods support the development of multi-color styles at once.
Common T-shirt Printing Methods:
- Screen Printing
- Direct to Garments (DTG)
- Dye Sublimation
- Heat Press Printing
- Heat Transfer Vinyl
4. Embroidery process
Printing on T-shirts is nothing precious. One and all has a printed T-shirt . But when embroidery is successfully done, that plain T-shirt turns into a classier and fancy version which is long-lasting as well.
Corporate t-shirts embroidered with logos are the most typically done t-shirt embroidery and a great scheme for brand building. As a commercial giveaway, the t-shirt with their brand logo embroidered is very popular.
Types of Embroidery That Used In T Shirt Development:
- Direct embroidery
- Embroidery Patch
5. Sewing, cutting & making process
The t shirt manufacturer in Bangladesh procedure of t-shirt sets out from designing a t-shirt, sourcing of fabrics and ends after selling the t-shirt to distributors. It is considered that design and style part is finalized as buyer’s end and as a manufacturer you get order of a given style. For such orders, order processing requires following process flow.
Sequential T Shirt Making Outline Are Given Below:
- Pattern and fabric cutting
- Assembling the front and back
- Assembling the sleeves
- Stitching the hem
- Adding pockets
- Stitching the shoulder seams
- Attaching the neckband
- Finishing the neckline
- Label setting
Sewing machine used in T-shirt making
Most common sewing machines used for making t-shirts are these:
- Single needle lock machine
- Overlock machine
- Flat lock sewing machine
6. Finishing & packing process
Garment packaging is the system of wrapping, compressing, stuffing or producing of goods for the purpose of security and their proper handling. This is the final process in the manufacturing of garments, which prepares the finished merchandise for delivery to the buyer. It is an important part of the garment manufacturing process. Garment packaging is also use to get lot of consideration from the buyer. These operations come under the materials handling process and are no less important than other techniques used in the factory. After completing the entire manufacturing task, apparel is needed to be packed. After packing, it is placed in cartons as per directions and then it is stored in a store section before it is delivered to the particular buyer from t shirt manufacturer in Bangladesh.
Types of Package Forms:
- Bags
- Boxes
- Cartons
- Cases
- Crates
- Twine
- Wrappers
Packaging refers to the container that carries a product. Two basic intentions of packaging are avoiding any damage to the product during transportation and improving the features of the product to the buyer from t shirt manufacturer in Bangladesh for a sale of it.
